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Scraper film evaporator

Device name:	scraped film evaporator
Equipment type:	qfn bml - 10 -
Evaporation area:	0.12m2 (support customized)
Test machine:	Support test making experiment
Scope of application:	Solid particles, crystallization, polymerization, scaling, etc. evaporation and distillation of materials.
Application scenario:	Scientific research, chemical industry, food, pesticide, medicine, biological industry, etc.
Is it guaranteed?	National three year warranty
Telephone:	17317246351

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Detail

Non - Title Document

Product introduction

The scraper thin film evaporator is a new type of high efficiency evaporator, which is made by rotating the scraper to form film and evaporating efficiently under vacuum. The thin film has high evaporation strength, short overflow time and large operating elasticity, and is especially suitable for the evaporation and concentration of heat sensitive material, sticky material and easy crystallized granular materials, degassing and dissolving, distillation and purification. Therefore, the scraper film evaporator has been widely applied in chemical, petrochemical, pharmaceutical, pesticide, daily chemical, food and fine chemical industries.

Structure and characteristics
Higher vacuum: the flow direction of the material and the two steam flow direction are reverse, so the vacuum degree in the evaporator is high (the pressure drop loss is small), allowing the operating pressure to reach the lower operating vacuum, the experimental scale of the equipment vacuum can reach 10Pa, even if the industrial scale equipment can reach 1-100Pa.
The operating temperature is much lower than the boiling point of the material: due to the large proportion of the gas phase channel in the scraper thin film evaporator, the lower pressure drop can obtain a higher evaporation operation vacuum, and the boiling point of the material is also greatly reduced.
The heating time is short: by using the vertical scraper film design, the retention time of the material on the heating wall is short. For the other distillation, the heating time is generally longer (more than 30 minutes or even dozens of hours), while the scraper film distillation is only ten seconds. The thermal decomposition may be minimized.
The efficiency of mass transfer and heat transfer is superior: the mechanical scraping film system, which is different from other defects such as the falling film evaporator, has uniform film thickness and excellent flow characteristics in the thin film evaporator, because the area of the liquid surface and the heating surface is almost equal, and the mass transfer and heat transfer efficiency are superior.
The scraper film evaporator can be used as a reboiler of a distillation column, and is combined with a distillation column for a thin film distillation device, which effectively improves the evaporation efficiency and the separation effect.
Advantages of scraper thin film evaporator in practical application
Higher vacuum, lower evaporation temperature, short residence time, high evaporation efficiency, continuous evaporation process.
The evaporation and desolvent operation is effective with heat sensitivity and concentration of materials that are not suitable to stay at a higher temperature.
High boiling point, high viscosity or easily crystallized products (loose particles).
As a rectifying tower reboiler, it has been combined into a thin film distillation unit and applied to conventional distillation or special rectification.
Evaporator wall self cleaning, less pollution, easy to clean.
We have always adhered to the principle of "assembly and commissioning before shipment - whole shipment - on-site zero installation" to save customers' huge cost and valuable time for on-site installation works.
We are leading the industry in terms of design and manufacturing level. Our cantilevered rotor is mature, reliable and lightweight, with strong structure and long service life.
We adhere to the "professional welding mold & large CNC machine tool" to ensure that the concentricity also ensures the rotor spindle's dynamic seal life.
The maintenance is simple, the area is small, and the light weight is moved.

4,Product specification
Evaporation area from 0.1m2 to 2M2, and can be processed according to customer requirements.

Model	Evaporation area (unit: m2)	Processing volume (unit: L/H)	Height (unit: mm)	Extra reserve height (unit: mm)	Equipment material
qfn bml - 10 -	Zero point one two	5～6	One thousand and two hundred	Six hundred	Stainless steel
qfn bml - 20 -	Zero point two four	10～12	One thousand five hundred and fifty	Eight hundred and fifty	Stainless steel
qfn bml - 50 -	Zero point five	Twenty-five	Two thousand and four hundred	One thousand and four hundred	Stainless steel
qfn - bml - 100	One	50～60	Three thousand	Two thousand	Stainless steel
qfn - bml - 200	Two	100～120	Four thousand seven hundred and fifty	Two thousand and seven hundred	Stainless steel
The above data are for reference only, and the specific items are different.

5, equipment parameters

Device name	Company	Number		Texture of material
Experimental scraper thin film evaporator and auxiliary equipment	set	One		s316l / s304 / gg - 17

Including equipment components	Company	Number	Prepare a note
The main body of thin film evaporator
Deceleration instrument motor	platform	One	Motor form: instrument speed control motor Motor model: Y90-120 Motor power: 120W Speed range: 90-1500rpm/50Hz Manufacturer: Beijing V.T.V Gear box model: 90JB3.6G15 Deceleration ratio: 1:3.6 Deceleration range: 0 ~ 415RPM Features: low noise operation
governor	platform	One	Brand: Taiwan Delta Speed regulation form: speed regulation of frequency converter Model: VFD004E43A Input: single phase AC200 ~ 220V/50, 60Hz Output: three phase AC200 ~ 220V/50, 60Hz Speed range: 0 ~ 415RPM Features: timely online display of stirring speed
Transmission and sealing device	set	One	Model: M20-47-100 Material: S304/S316L Seal form: compound seal Model: S-104-20
Scraper gear	set	One	Material: S316L/ polytetrafluoroethylene The film thickness is 0.1~1.5mm (depending on the properties of the material). Film scraping form: roller type
Main body of 0.12m2 scraper thin film evaporator (jacket type)	set	One	Evaporator material: S316L Evaporation area: 0.12m2 Amount of treatment (unit: ml/h): 800-3500 (water) Heating form: jacket guide hot water / jacket steam Design temperature: room temperature to 120 degrees centigrade Design pressure: 10Pa (unloaded absolute pressure) ~ 105Pa Evaporator specification: DN100 Material steam outlet: DN50 Heavy phase material exit: 35# ball mill Gas phase temperature measurement: K thermocouple
Main body matching
High efficiency tube condenser	only	One	Material: stainless steel S304 Form: horizontal tube Condensation area: 0.86m2 Outlet: 35# ball milling Cooling water import and export: DN10*2 (pagoda) Material direction: material steam shell process, cooling water pipe line.
Feed eye cup	set	One	Material: GG-17 high borosilicate glass /S316L Characteristics: observation feeding situation and estimation of feed flow rate
Receiving bottle	only	Two	Material: GG-17 high borosilicate glass Form: single round bottomed flask Volume: 2000ml Use: light, reorganization and reception Feed intake: 35# ball milling *1
Stainless steel ball mouth fixture	set	One	Material: stainless steel S304 Specification: 35# ball grinding clamp
Electrical apparatus
Temperature measuring instrument	set	Two	Manufacturer: Honeywell, USA Origin: Taiwan Model: DC1040CT-201-00B-E Name: temperature controller INPUT:PT100 thermal resistance /K thermocouple output: dc3 ~ 45vssr Accuracy: + 0.1 C Range: 0 to 400 degrees centigrade power: ac200～250v Gas phase temperature measurement
Electrical control cabinet integration	set	One	Basic size: 500400200mm Control cabinet access requirements: single phase three wire national standard 2.5 square or above single core wire
Other
Landing gear	set	One	Material: stainless steel square tube Size: 11005001700mm (long * width * height)
Pipe valve assembly	set	One	Material: stainless steel S316/S304
Voltage and power			220v / 4.5kw
Installation package	set	One	Spare temperature probe, vacuum silicone grease, tie band, plastic card, special wrench for combined mounting rack, file information, etc.

Option 1- feed system
Feed metering pump	platform	One	Feed metering pump: joint venture Lange, digital display, accurate measurement, touch button control Drive: BT100-2J Pump head: YZ II 25 Reference flow: 0 ~ 160ml/min (normal temperature and normal pressure water as carrier) Display mode: digital display speed Use of pipes: silica gel pipes Specification: 24# peristaltic pump tube, 10*5 Random number: 2 meters
Customer selected item 2- vacuum system
Laboratory water ring vacuum pump	platform	One	Form: laboratory table water ring vacuum pump Manufacturer: Yuhua, Gongyi System no-load limit vacuum: 5KPa Pumping rate: 10L/min* tap Number of taps: 2 Power and voltage: 0.18KW/220V
Vacuum pipeline	set	Two	Vacuum high quality tube
Vacuum regulating valve	set	One	Material: S304 Form: needle valve
Vacuum shutoff valve	set	One	Material: S304 Form: ball valve
Customer selection item 3-Packing and freight service charges
Packing	second	One	Non recovery of packaging
transport	second	One	Air transportation logistics, Shanghai

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